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Shell’s Pennsylvania petrochemical plant is unlikely to meet financial targets

October 29, 2024

Key Takeaways:

Shell’s Pennsylvania petrochemical plant is highly unlikely to meet its financial targets.

Reasons for optimism about the petrochemical industry’s outlook will probably be short-lived.

Forecasts suggest the margins for three major products at the Shell Pennsylvania plant will decline through at least 2028.

Slowing demand from China and overcapacity concerns are likely to suppress future margin growth.

Shell’s petrochemical plant in western Pennsylvania faces challenges to meet its financial goals, in another example of the risky finances behind petrochemical plants. A new briefing note from the Institute for Energy Economics and Financial Analysis (IEEFA) shows how Shell is unlikely to meet its estimated earnings before interest, taxes, depreciation, and amortization (EBITDA) by 2026.

Shell has already acknowledged that it won’t meet its initial target of $1 billion to $1.5 billion of EBITDA from the plant until 2025, at the earliest. However, by reviewing the numbers, IEEFA has found that even reaching its goals in 2026 might not be possible.

“Given the unfavorable market dynamics, declining margins, and projected return on investment, Shell’s Monaca facility is at risk of becoming a value-destroying project,” said Abhishek Sinha, IEEFA energy analyst and co-author of the briefing note. “Investors in Shell should expect a more detailed explanation concerning this project. Residents of Beaver County in Pennsylvania and the state of Pennsylvania have provided incentives to Shell to come to Pennsylvania. They, too, are entitled to a better explanation.”

Petrochemical plants are facing increasing challenges as credit rating agencies note their riskiness, communities push back on having these facilities in their neighborhoods, and the global market becomes oversupplied. Petrochemical plants in Louisiana are facing delays, showing the weak performance permeating the industry.

The Monaca facility in Pennsylvania is unlikely to generate enough returns to justify the capital outlay, and the prolonged payback period further emphasizes the inefficiency of the project. Shell’s decision to avoid further mega-projects like Monaca is a reflection of the uncertainties and risks associated with large-scale capital expenditures in an increasingly oversupplied and competitive petrochemical market.

Abhishek Sinha

Abhishek Sinha is an Energy Finance Analyst at IEEFA. He conducts in-depth research for our petrochemicals group analysing industry trends, regulations and company data.

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Tom Sanzillo

Tom Sanzillo is Director of Financial Analysis for IEEFA. He has produced influential studies on the oil, gas, petrochemical and coal sectors in the U.S. and internationally, including company and credit analyses, facility development, oil and gas reserves, stock and commodity market analysis, and public and private financial structures.

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Suzanne Mattei

Suzanne Mattei is an attorney with over 30 years of experience in public interest law and policy. She has analyzed the Federal Energy Regulatory Commission’s policies related to interstate pipeline approval.

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